AirForce 27i machine
Machine stock number 500575 for the 120/240 V AirForce 27i with XT30R torch and MVP plugs.
Hobart portable plasma cutter
Hobart AirForce 27i Plasma Cutter Support
The AirForce 27i is a 120/240-volt portable air plasma cutter with MVP plugs and an XT30R torch. Key lookup numbers include 500575, 284514, 253520, 770799, 770796, 770791, 770793, 228926, 219261, 219259, and 219258.
Start Here
The shortest paths for owners looking up this Hobart plasma cutter.
XT30R torch and consumables
Use the XT30R section for the replacement torch, consumable kit, drag shield, tips, electrodes, and cup kit.
MVP adapters and air setup
The sheet lists 5-15P, 5-20P, and 6-50P MVP adapters plus in-line air filter options.
Cut quality checks
If the cutter starts but cut quality is poor, check electrode wear, tip condition, air pressure, air filter, and material thickness first.
AirForce 27i Specs
Core machine data from Hobart literature 272164, September 2022.
What Comes With the AirForce 27i
Package contents listed on the Hobart spec sheet.
- 12 ft. XT30R hand-held torch
- 12 ft. work cable with clamp
- 10 ft. power cord with 5-15P 120 V 15 A and 6-50P 240 V 50 A MVP plugs
- Easy-to-connect built-in gas/air filter and regulator
- Extra consumables: two tips, shield deflector, and electrode
- Cable management included
Machine Features
Customer-facing notes from the Hobart AirForce 27i sheet.
- MVP multi-voltage plug system connects to 120 V or 240 V receptacles without tools.
- Small lightweight design at 19 lb. with shoulder strap for moving between jobs.
- XT30R torch is listed for comfort, cooling, and economical replacement cutting tips.
- Wind Tunnel Technology helps keep abrasive dust away from internal components.
- Fan-On-Demand cooling runs only when needed to reduce power draw and contaminants.
- LVC line voltage compensation supports steady cutting under variable input voltage conditions.
- Internal gas/air filter and regulator controls air or gas flow.
- Compatible with engine-driven welders or generators that have a 240 V receptacle of 4 kW or more.
Cutting Capacity Notes
Mild steel cutting notes from the Hobart chart.
- At 20 A output, the sheet lists 1/4 in. rated mild steel cut at 17 ipm and a 3/8 in. maximum sever cut.
- At 30 A output, the sheet lists 3/8 in. rated mild steel cut at 18 ipm and a 5/8 in. maximum sever cut.
- Recommended maximum piercing capacity is 1/8 in. at 20 A and 3/16 in. at 30 A.
- For aluminum and other high-conductivity metals, Hobart notes cutting capability may derate by as much as 30%.
- Rated cut capacity is based on traveling about 15 inches per minute for a steady, precise cut.
Machine Package and Accessories
Machine, torch, safety, cover, case, and extension cord rows from Hobart AirForce 27i literature 272164.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 500575 | AirForce 27i plasma cutter Machine |
120/240 V portable air plasma cutter with XT30R hand-held torch. | Search Amazon Site lookup |
| 284514 | XT30R replacement torch Torch |
12 ft. replacement torch listed on the AirForce 27i sheet. | Search Amazon Site lookup |
| 770966 | Protective cover Accessory |
Weather-resistant nylon cover for AirForce i plasma cutters. | Search Amazon Site lookup |
| 300184 | X-CASE Case |
Storage and transport case listed for the plasma cutter, accessories, and gear. | Search Amazon Site lookup |
| 770644 | 240-volt extension cord Power accessory |
20 ft. NEMA 6-50P to NEMA 6-50R heavy-duty extension cord listed on the sheet. | Search Amazon Site lookup |
| 770726 | Shade 5.0 safety glasses Safety |
Mirrored lens with black frame. Hobart lists ANSI Z87.1 compliance. | Search Amazon Site lookup |
| 770727 | Shade 5.0 safety glasses Safety |
Black lens with orange frame. Hobart lists ANSI Z87.1 compliance. | Search Amazon Site lookup |
XT30R Torch Consumables
Consumables shown in the XT30R torch diagram and accessory section from the Hobart sheet.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 253520 | XT30 consumable kit Consumable kit |
Kit listed with five electrodes, five tips, one swirl ring, one retaining cup, one O-ring, and silicone grease. | Search Amazon Site lookup |
| 770799 | Drag shield Shield |
Drag shield for the XT30R torch. | Search Amazon Site lookup |
| 770796 | Tips Tip |
Pack of 2 tips for Hobart XT30R torch. | Search Amazon Site lookup |
| 770791 | Electrodes Electrode |
Pack of 2 electrodes for Hobart XTR / XT30R torches. | Search Amazon Site lookup |
| 770793 | Cup, swirl ring, O-ring, and deflector kit Consumable kit |
Deflector, retaining cup, swirl ring, and O-ring kit for XT30R / XT40R torches. | Search Amazon Site lookup |
Air, Cutting Guides, and MVP Adapters
Setup accessories and adapter plugs listed on the AirForce 27i accessory page.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 228926 | In-line air filter kit Air filter |
Mounts to the back of the AirForce 27i and 40i. Includes quick-disconnect fittings and hose. | Search Amazon Site lookup |
| 228928 | In-line air filter replacement element Air filter |
Replacement filter element for in-line air filter kit 228926. | Search Amazon Site lookup |
| 253054 | Plasma standoff roller guide Cutting guide |
Helps maintain recommended standoff distance to improve cutting performance and tip life. | Search Amazon Site lookup |
| 253055 | Plasma circle-cutting guide Cutting guide |
Cuts straight lines or circles up to 12 inches in diameter. | Search Amazon Site lookup |
| 195979 | Suction/magnetic pivot base Cutting guide |
Attachment base for cutting guide work on flat surfaces; extended arm accommodates holes up to 30 inches. | Search Amazon Site lookup |
| 219261 | MVP adapter plug 5-15P Power adapter |
Power cable adapter for 115 V / 15 A service. Listed as included with machine. | Search Amazon Site lookup |
| 219259 | MVP adapter plug 5-20P Power adapter |
Power cable adapter for 115 V / 20 A service. Listed as optional. | Search Amazon Site lookup |
| 219258 | MVP adapter plug 6-50P Power adapter |
Power cable adapter for 230 V / 50 A service. Listed as included with machine. | Search Amazon Site lookup |
Source: Hobart AirForce 27i spec sheet, literature 272164, September 2022. Amazon search links are a buying aid; direct View on Amazon buttons only appear when a Hobart registry match is already approved.