Replacement MIG gun
HR-200 replacement MIG gun, part 284973, listed for the IronMan 240 package.
Hobart MIG machine
Hobart IronMan 240 MIG Welder Support
The IronMan 240 is Hobart's 208/240 V single-phase MIG welding package for mild steel from 24 gauge up to 1/2 in. This page keeps the machine specs, included parts, replacement gun, SpoolRunner 200 setup, drive rolls, and front-end consumables in one lookup path.
Start Here
The most common ownership paths for this machine.
SpoolRunner 200 aluminum setup
SpoolRunner 200 part 770967 is the spool gun called out on the spec sheet.
Drive rolls by wire size
Use wire type and diameter together before choosing the reversible V-groove or V-knurled rolls.
Machine package numbers
Use 500574 for the standard IronMan 240 and 500574001 for the package with SpoolRunner 200.
IronMan 240 Specs
Core machine data from Hobart literature 287788, Jan. 2024.
What Comes With the IronMan 240
Package contents listed on the Hobart spec sheet.
- 15 ft. MIG gun
- 10 ft. work cable with clamp
- Power cord with plug
- Regulator/flow gauge with 5 ft. gas hose
- .030 and .035 in. contact tips
- Dual-groove .030/.035 in. drive roll
- Built-in running gear and cylinder rack
Machine Features
Useful customer-facing notes when identifying or supporting the machine.
- Infinite voltage and wire feed controls
- Spool gun ready for SpoolRunner 200 without an extra control box
- Run-in technology for smoother starts
- Reversible drive roll
- Spool hub accepts 2, 10, 33, and 45 lb. spools
- Hinged side door panel
- Fan-On-Demand cooling
- Hobart 5/3/1 warranty from the spec sheet
Machine Package and Gun Options
Start here for the replacement gun, spool gun, and machine-specific cover.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 284973 | HR-200 replacement MIG gun Replacement gun |
15 ft.; liner for .023-.045 in. wire; 200 A at 60% duty cycle. | Check Price on Amazon Site lookup |
| 770967 | SpoolRunner 200 spool gun Spool gun |
4 in. spool, 20 ft. cable, 200 A at 60% duty cycle. Listed for .030-.035 aluminum on the IronMan 240. | Check Price on Amazon Site lookup |
| 770973 | Protective cover Machine accessory |
Protective cover for the IronMan 240 package. | Check Price on Amazon Site lookup |
IronMan 240 Drive Rolls
Match the drive roll to wire type and wire diameter before ordering.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 203526 | Reversible V-groove drive roll Drive roll |
.030/.035 mild steel wire. | Check Price on Amazon Site lookup |
| 235287 | Reversible V-groove drive roll Drive roll |
.023 and .045 mild steel wire. | Check Price on Amazon Site lookup |
| 132958 | Reversible V-knurled drive roll Drive roll |
.035 flux-cored wire. | Check Price on Amazon Site lookup |
| 132957 | Reversible V-knurled drive roll Drive roll |
.045 flux-cored wire. | Check Price on Amazon Site lookup |
SpoolRunner 200 Consumables
Use these when the IronMan 240 is set up with the SpoolRunner 200 spool gun.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 199387 | SpoolRunner contact tip Contact tip |
.030 in. | Check Price on Amazon Site lookup |
| 199388 | SpoolRunner contact tip Contact tip |
.035 in. | Check Price on Amazon Site lookup |
| 199389 | SpoolRunner contact tip Contact tip |
.047 in. | Check Price on Amazon Site lookup |
| 050622 | SpoolRunner nozzle Nozzle |
Replacement nozzle. | Check Price on Amazon Site lookup |
| 243452 | SpoolRunner drive roll Drive roll |
.030/.035 in. | Check Price on Amazon Site lookup |
| 136135 | SpoolRunner optional V-knurled drive roll Drive roll |
.030-.047 in.; recommended for .047 wire. | Check Price on Amazon Site lookup |
HR-200 MIG Gun Consumables
Front-end parts listed on the IronMan 240 spec sheet for the replacement MIG gun family.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 770174 | Contact tips Contact tip |
.023/.025 in.; 5 pack. | Check Price on Amazon Site lookup |
| 770177 | Contact tips Contact tip |
.030 in.; 5 pack. | Check Price on Amazon Site lookup |
| 770180 | Contact tips Contact tip |
.035 in.; 5 pack. | Check Price on Amazon Site lookup |
| 770183 | Contact tips Contact tip |
.045 in.; 5 pack. | Check Price on Amazon Site lookup |
| 770544 | Flush nozzle Nozzle |
1/2 in. flush nozzle. | Check Price on Amazon Site lookup |
| 770405 | Flush nozzle Nozzle |
5/8 in. flush nozzle. | Check Price on Amazon Site lookup |
| 770403 | Tip adapter Adapter |
Replacement tip adapter. | Check Price on Amazon Site lookup |
| 196139 | Replacement liner Liner |
Spec sheet lists this liner for .023/.025 and .030/.035 in. wire. | Check Price on Amazon Site lookup |
| 196140 | Replacement liner Liner |
.035/.045 in. wire. | Check Price on Amazon Site lookup |
Source: Hobart IronMan 240 spec sheet, literature 287788, Jan. 2024. Amazon search links are a buying aid; direct View on Amazon buttons only appear when a Hobart registry match is already approved.