Multi-Handler 200 welder package
Machine package part 500578 for the 120/240 V Multi-Handler 200.
Hobart multiprocess machine
Hobart Multi-Handler 200 Multiprocess Welder Support
The Multi-Handler 200 is a 120/240 V multiprocess Hobart welder for MIG, flux-cored, DC TIG, and stick welding. Use this page for the machine specs, HR-100 replacement gun, SpoolRunner 100 setup, TIG foot control, drive rolls, and consumables.
Start Here
The most common ownership paths for this machine.
HR-100 replacement MIG gun
HR-100 replacement MIG gun, part 284546, listed for .030-.035 in. wire.
SpoolRunner 100 aluminum setup
SpoolRunner 100 part 300796 is the optional spool gun called out on the Multi-Handler 200 sheet.
Cover and consumables
Protective cover 195186 and SpoolRunner 100 consumables already have approved registry matches.
Multi-Handler 200 Specs
Core machine data from Hobart literature 287909, April 2023.
What Comes With the Multi-Handler 200
Package contents listed on the Hobart spec sheet.
- MIG gun with 10 ft. cable
- Electrode holder with 10 ft. cable
- TIG torch with 12.5 ft. cable
- Work clamp with 10 ft. cable
- Power cord with 5-15P 120 V / 15 A and 6-50P 240 V / 50 A MVP plugs
- Built-in gas solenoid valve and dual-gauge regulator with gas hose
- Extra .030 and .035 in. contact tips
- Quick Select drive roll for .024 in. or .030/.035 in. solid wire and .030/.035 in. flux-cored wire
- Sample spool of .030 in. solid wire
- TIG insulator, #4, #5, and #6 nozzles, collet, collet body, and 1/16 and 3/32 in. tungsten
- Material thickness gauge
Machine Features
Useful customer-facing notes when identifying or supporting the machine.
- Multiprocess output for MIG, flux-cored, DC TIG, and stick welding
- Color LCD display with two knobs and a process button for setup and changeover
- Dual-voltage MVP plug system for 120 V or 240 V receptacles
- Quick Select drive roll with three grooves for solid and flux-cored wire
- Spool gun ready for the SpoolRunner 100 without an additional control box or adapter
- Run-in technology slows wire feed speed before arc initiation for smoother starts
- Industrial cast-aluminum wire drive system
- Portable inverter package under 39 lb.
- Hobart 5/3/1 industrial warranty from the spec sheet
Machine Package and Accessories
Start here for the machine package, HR-100 MIG gun, SpoolRunner 100, foot control, cart, cover, and MVP plugs listed on the Multi-Handler 200 sheet.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 500578 | Multi-Handler 200 multiprocess welder Machine |
120/240 V multiprocess welder for MIG, flux-cored, DC TIG, and stick welding. | Search Amazon Site lookup |
| 284546 | HR-100 replacement MIG gun Replacement gun |
10 ft. length with liner for .030-.035 in. wire. | View on Amazon Site lookup |
| 300796 | SpoolRunner 100 spool gun Spool gun |
10 ft. cable; welds 18 ga.-1/4 in. aluminum with the Multi-Handler 200; rated 150 A at 60% duty cycle. | View on Amazon Site lookup |
| 300432 | RJ45 foot control TIG accessory |
Foot pedal current and contactor control with 14 ft. cord and plug. | Search Amazon Site lookup |
| 194776 | Small cart/cylinder rack Machine accessory |
Designed for portable MIG welders; accommodates large and small gas cylinders. | Search Amazon Site lookup |
| 195186 | Protective cover Machine accessory |
Weather-resistant nylon cover for Handler machines. | View on Amazon Site lookup |
| 219261 | MVP adapter plug Power adapter |
For power cable 5-15P, 120 V / 15 A. Included with machine. | Search Amazon Site lookup |
| 219258 | MVP adapter plug Power adapter |
For power cable 6-50P, 240 V / 50 A. Included with machine. | Search Amazon Site lookup |
| 219259 | MVP adapter plug Power adapter |
For power cable 5-20P, 120 V / 20 A. Not included with machine. | Search Amazon Site lookup |
HR-100 MIG Gun Consumables
Front-end parts for the HR-100 gun used with the Multi-Handler 200.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 770174 | Contact tips Contact tip |
.023/.025 in.; 5 per package. Miller package equivalent: 087299. | Search Amazon Site lookup |
| 770177 | Contact tips Contact tip |
.030 in.; 5 per package. Miller package equivalent: 000067. | Search Amazon Site lookup |
| 770180 | Contact tips Contact tip |
.035 in.; 5 per package. Miller package equivalent: 000068. | Search Amazon Site lookup |
| 770183 | Contact tips Contact tip |
.045 in.; 5 per package. Miller package equivalent: 000069. | Search Amazon Site lookup |
| 770404 | MIG nozzle Nozzle |
Slip-type MIG nozzle. Miller package equivalent: 169715. | Search Amazon Site lookup |
| 770487 | Gasless flux-cored nozzle Nozzle |
Flux-cored nozzle. Miller package equivalent: 226190. | Search Amazon Site lookup |
| 770402 | Tip adapter Adapter |
Tip adapter. Miller package equivalent: 169716. | Search Amazon Site lookup |
| 196139 | Replacement liner Liner |
.023/.025 and .030/.035 in. wire; the sheet lists 196139 for both sizes. | Search Amazon Site lookup |
| 196140 | Replacement liner Liner |
.035/.045 in. wire. Miller package equivalent: 194012. | Search Amazon Site lookup |
Multi-Handler 200 Power Source Drive Rolls
Match the drive roll to wire type and wire diameter before ordering.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 261157 | Quick Select drive roll Drive roll |
.024 in. V-groove / .030-.035 in. V-groove / .030-.035 in. flux-cored wire. | Search Amazon Site lookup |
| 202926 | Dual-groove V-knurled drive roll Drive roll |
.030-.035 in. and .045 in. flux-cored wire. | Search Amazon Site lookup |
SpoolRunner 100 Consumables
Use these when the Multi-Handler 200 is set up with the SpoolRunner 100 spool gun.
| Part # | Item | Use / note | Buy / lookup |
|---|---|---|---|
| 199730 | SpoolRunner 100 contact tips Contact tip |
.023/.025 in.; 5 per package. | View on Amazon Site lookup |
| 186419 | SpoolRunner 100 contact tips Contact tip |
.030 in.; 5 per package. | View on Amazon Site lookup |
| 186406 | SpoolRunner 100 contact tips Contact tip |
.035 in.; 5 per package. | View on Amazon Site lookup |
| 186405 | SpoolRunner 100 MIG nozzle Nozzle |
Replacement MIG nozzle. | View on Amazon Site lookup |
| 199731 | SpoolRunner 100 drive roll Drive roll |
For .023 in. wire. | View on Amazon Site lookup |
| 186413 | SpoolRunner 100 drive roll Drive roll |
For .030/.035 in. wire. | View on Amazon Site lookup |
| 199732 | SpoolRunner 100 push roll Push roll |
For .023 in. wire. | View on Amazon Site lookup |
| 186414 | SpoolRunner 100 push roll Push roll |
For .030/.035 in. wire. | View on Amazon Site lookup |
Source: Hobart Multi-Handler 200 spec sheet, literature 287909, April 2023. Amazon search links are a buying aid; direct View on Amazon buttons only appear when a Hobart registry match is already approved.