MIG support

Miller M-25 Gun Parts Lookup

Legacy M-25 gun support page. The M-25 gun family is marked discontinued in this support path; Confirm OEM source details before ordering.

Item number lookup

Parts List

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Item # Part # Description Qty Buy
Gun 169594
Replacement path: MDX-250 -> MDX-250S
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
Gun 169596
Replacement path: MDX-250 -> MDX-250S
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
Gun 169598
Replacement path: MDX-250 -> MDX-250S
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
Gun 169599
Replacement path: MDX-250 -> MDX-250S
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
1 169724
Nozzle, Slip Type, .500, (12.7 mm) Opening, .125 Tip Recess nozzle M-25 Nozzles Bore / opening: .500 nozzle bore/opening; not wire size. Bore/opening value is nozzle bore, not wire size. Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .500 Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
1 169725
Nozzle, Slip Type, .625, (15.9 mm) Opening, .125 Tip Recess nozzle M-25 Nozzles Bore / opening: .625 nozzle bore/opening; not wire size. Bore/opening value is nozzle bore, not wire size. Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .625 Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
1 200258
Nozzle, Slip Type, .500, (12.7 mm) Opening, Flush Tip nozzle M-25 Nozzles Bore / opening: .500 nozzle bore/opening; not wire size. Bore/opening value is nozzle bore, not wire size. Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .500 Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
1 169726
Nozzle, Slip Type, .625, (15.9 mm) Opening, Flush Tip nozzle M-25 Nozzles Bore / opening: .625 nozzle bore/opening; not wire size. Bore/opening value is nozzle bore, not wire size. Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .625 Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
1 169727
Nozzle, Slip Type, .625, (15.9 mm) Opening, .125 Tip Stickout nozzle M-25 Nozzles Bore / opening: .625 nozzle bore/opening; not wire size. Bore/opening value is nozzle bore, not wire size. Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .625 Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
2 087299
.023 (.6 mm) Contact Tip, Screw Type - 1.125" contact tip M-25 Contact Tips Wire size: .023 (.6 mm) Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .023 (.6 mm) Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
2 000067
.030 (.8 mm) Contact Tip, Screw Type - 1.125" contact tip M-25 Contact Tips Wire size: .030 (.8 mm) Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .030 (.8 mm) Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
2 000068
.035 (.9 mm) Contact Tip, Screw Type - 1.125" contact tip M-25 Contact Tips Wire size: .035 (.9 mm) Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .035 (.9 mm) Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
2 000069
.045 (1.2 mm) Contact Tip, Screw Type - 1.125" contact tip M-25 Contact Tips Wire size: .045 (1.2 mm) Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .045 (1.2 mm) Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
2 172034
3/64 (1.19 mm) Contact Tip, Screw Type - 1.125" contact tip M-25 Contact Tips Wire size: 3/64 (1.19 mm) Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: 3/64 (1.19 mm) Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
3 169728
Contact Tip Adapter - Gas Diffuser contact tip M-25 Contact Tips Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
4 169729
Nozzle Adapter nozzle M-25 Nozzles Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
5 170468
O-Ring o-ring M-25 Front-End Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
6 169730
Shock Washer replacement part M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
7 169731
Tube Head - Gooseneck gooseneck M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
8 169738
Handle Locking Nut handle M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
9 169732
Jam Nut retaining hardware M-25 Front-End Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
10 169737
Front End Handle handle M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
11 227799
Rear End Handle handle M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
12 227800
Replacement Trigger Cord trigger M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
13 209495
Miller Type Power Pin - Feeder Connector connector M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
14 079974
O-ring, .500 ID x .103CS rbr o-ring M-25 Front-End Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .500 Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
15 194010
.023-.025 (.6 mm) Wire Size x 15' Length liner M-25 Liners Wire size: .023-.025 (.6 mm) Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .023-.025 (.6 mm) Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
15 194011
.030-.035 (.8-.9 mm) Wire Size x 15' Length liner M-25 Liners Wire size: .030-.035 (.8-.9 mm) Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .030-.035 (.8-.9 mm) Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
15 194012
.035-.045 (.9-1.2 mm) Wire Size x 15' Length liner M-25 Liners Wire size: .035-.045 (.9-1.2 mm) Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .035-.045 (.9-1.2 mm) Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
15 194014
3/64 (1.19 mm) Aluminum Wire Size x 15' Length (Teflon Innercore) liner M-25 Liners Wire size: 3/64 (1.19 mm) Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: 3/64 (1.19 mm) Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
16 079975
O-Ring .187 ID x .103CS rbr o-ring M-25 Front-End Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Wire size: .187 Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
17 227798
Replacement Trigger *** Discontinued *** trigger M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
17 196255
Replacement Trigger trigger M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
18 2520033
Rear Cable Strain Relief cable support M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
19 2280056
Screw retaining hardware M-25 Front-End Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A
20 169746
Terminal terminal M-25 Replacement Parts Miller M-25 gun family
gun assembly M-25 Gun Assemblies Legacy gun assembly. Replacement path: M-25 -> MDX-250 -> MDX-250S. Confirm exact replacement configuration before ordering. Replacement: MDX-250, then MDX-250S current replacement chain discontinued
Miller M-25 gun familyReplacement path: MDX-250 -> MDX-250S
N/A

Related consumables

Miller MDX-250 / MDX-250S Replacement Chain

Replacement path for the discontinued M-25. Consumable continuity is not assumed unless the fit is confirmed.

Open MDX-250 page

Ecosystem lifecycle

Replacement Chain

Legacy Generation 1 Partial Compatibility

M-25 -> MDX-250 -> MDX-250S

Legacy ecosystem. Use the replacement path as upgrade guidance only after confirming the current replacement information.

  1. M-25

    Legacy/discontinued M-25 gun ecosystem.

    Generation 1 Legacy
  2. MDX-250

    Replacement generation after M-25.

    Generation 2 Superseded
  3. MDX-250S

    Current supported replacement generation for the M-25 lineage.

    Generation 3 Current
Consumables still compatible?

Do not carry consumable compatibility forward automatically. Confirm exact consumables, gun configuration, and machine fit before ordering.

do not assume

Upgrade Guidance

  • Keep replacement history visible so older indexed pages still help users.
  • Treat the current replacement as a navigation path, not an automatic compatibility claim.
  • Only treat consumables as interchangeable when the OEM catalog or manual confirms it.

Troubleshooting relationships

Symptoms Connected to Parts

Poor Wire Feed

Wire speed feels inconsistent or wire drag increases through the gun.

Use this as a fitment check path. Confirm against OEM service documentation before ordering.

Front-End Heat or Spatter Buildup

Nozzle heat or spatter buildup appears around the gun front end.

Nozzle bore and diffuser/front-end fitment should be together.

MIG Fitment Check

Match the part number, machine model, gun or torch family, package quantity, and generation before buying. Amazon links are convenience links only, not compatibility proof.

Related Consumables

Nozzles

Related Support

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