Miller Stick / TIG Machine Support

Maxstar 210 Series

DC TIG/stick series covering Maxstar 210 Base and Maxstar 210 DX. Supports Auto-Line 120-480 V input, HF or Lift-Arc TIG on Base/DX models, pulsed TIG except STR, and air-cooled or externally powered Coolmate 1.3 water-cooled package builds.

TIG (GTAW)Stick (SMAW)Pulsed TIG Industrial
Maxstar 210 Series machine image

Processes

TIG (GTAW), Stick (SMAW), Pulsed TIG

Output range

TIG 1-210 A; Stick 5-210 A.

Input power

120-480 V, 1- or 3-phase, 50/60 Hz

Class

Industrial

Status

Current catalog

Source page

Miller catalog page 62

Maxstar 210 Spec Sheet Quick Specs

Industrial Applications

  • Precision fabrication
  • Petro chemical
  • Aerospace
  • Food and beverage industry
  • Dairy
  • Shipboard

Maxstar 210 Base/DX Features

  • Auto-Line accepts 120-480 V input with no manual linking
  • Blue Lightning high-frequency starts on Base and DX models
  • Lift-Arc provides DC TIG starts without high frequency
  • Pulsed TIG on Base and DX models; DX model adds extended pulse controls, sequencer controls, and waveform options
  • Auto-postflow, Pro-Set, sleep timer, meter calibration, Wind Tunnel Technology, and Fan-On-Demand support repeatable setup

Package Notes

  • Maxstar 210 stock number 907683 and Maxstar 210 DX stock number 907684 are Auto-Line 120-480 V, 50/60 Hz models
  • Maxstar 210 DX CE stock number is 907684001
  • Maxstar 210 series does not have Cooler Power Supply; Coolmate 1.3 must be powered through external 120 V facility power
  • Power source includes adjustable shoulder strap, 8 ft power cord with no plug, and two 50 mm Dinse-style connectors

Maxstar 210 Specifications

ProcessInput phaseAmperage rangeRated outputAmps input at rated outputKVA / KW
TIG3-phase1-210 A210 A at 18.4 V, 60% duty cycle208 V: 14 A; 240 V: 12 A; 400 V: 7 A; 480 V: 6 A5.2 / 4.9
TIG1-phase1-210 A210 A at 18.4 V, 60% duty cycle208 V: 24 A; 240 V: 20 A; 400 V: 12 A; 480 V: 10 A4.9 / 4.9
TIG1-phase 120 V1-150 A125 A at 15 V120 V: 22 A2.6 / 2.6
Stick3-phase5-210 A160 A at 26.4 V, 60% duty cycle208 V: 15 A; 240 V: 13 A; 400 V: 8 A; 480 V: 6 A5.5 / 5.2
Stick1-phase5-210 A160 A at 26.4 V, 60% duty cycle208 V: 26 A; 240 V: 22 A; 400 V: 13 A; 480 V: 11 A5.3 / 5.3
Stick1-phase 120 V5-100 A90 A at 23.6 V120 V: 23 A2.8 / 2.8

Maxstar 210 max open-circuit voltage is 80 VDC with 11 VDC low OCV sense voltage for stick and Lift-Arc TIG. Dimensions are H 13.6 in., W 8.6 in., D 19.5 in.; Base/DX net weight is 38 lb.

Maxstar 210 Performance Data

Input powerTIG duty cycleStick duty cycleDC TIG material thickness rangeStick electrode maximum diameterGenerator requirement
208-480 V210 A at 60%; 175 A at 100%210 A at 30%; 160 A at 60%; 125 A at 100%Base/DX: 0.002-1/4 in. (0.05-6.4 mm)6010: 3/16 in.; 7018: 5/32 in.; 7024: 5/32 in.9 kW
120 V150 A at 40%; 125 A at 60%; 100 A at 100%100 A at 40%; 90 A at 60%; 75 A at 100%Base/DX: 0.002-1/4 in. (0.05-6.4 mm)6010: 3/16 in.; 7018: 5/32 in.; 7024: 5/32 in.9 kW

Maxstar 210 Models And Packages

PackageStock numbersIncluded or required items
Power sources907683; 907684; 907684001 CEMaxstar 210, Maxstar 210 DX, and Maxstar 210 DX CE. Each includes adjustable shoulder strap, 8 ft power cord with no plug, and two 50 mm Dinse-style connectors.
Air-cooled contractor kit path301309; 301311; 301549; 301550Choose A-150 or A-200 kit with RFCS-14 HD foot control or RCCS-14 fingertip control. Kits include TIG torch, control, stick holder, work clamp, regulator, gas hose, gas hose coupler, AK2C kit, and TIG torch connector.
Water-cooled package cart/cooler path300971 or 301615; 301616; 301661; 043810Choose 2-wheel trolley or Small Runner cart, then Coolmate 1.3, Maxstar 210 mounting bracket, and four gallons low-conductivity coolant. Coolmate 1.3 requires external 120 V facility power.
Water-cooled torch kit path300185; 300990Choose W-250 kit, recommended for Maxstar 210, or W-280 kit. Kits include 25 ft Weldcraft torch with Dinse-style connector, cable cover, work clamp, flowmeter regulator with gas hose, and AK4GL gas lens kit.

Maxstar 210 Accessories And Torch Details

ItemPart numberNotes
Coolmate 1.3301616; 301617 quick connect1.3-gallon 120 V cooler for torches up to 280 A. Requires coolant and mounting bracket 301661 for Maxstar 210.
Maxstar mounting bracket301661Required for mounting Maxstar 210 to Coolmate 1.3.
Protective cover301381Fits Maxstar 210 only.
No. 2 stick cable set19519615 ft electrode cable with holder and work cable with clamp; 200 A, 100% duty cycle.
Memory cards301151; 301152; 301790; 30108014-pin automation expansion, 14-pin Modbus expansion, QuietPulse expansion for machines before serial ND040985L, and blank memory card.
Weldcraft A-150 (WP-17)WP-17-12-R; WP-17-25-R; WP-17V-12-2; WP-17V-25-2One-piece A-150 torches require connector 195378; two-piece valve torches are listed in 12 ft and 25 ft lengths.
Weldcraft A-200 (WP-26)WP-26-12-R; WP-26-25-R; WP-26V-12-2; WP-26V-25-2One-piece A-200 torches require connector 195379; two-piece valve torches are listed in 12 ft and 25 ft lengths.
Air-cooled TIG torch connectors195378; 195379195378 connects air-cooled Weldcraft torches except A-200; 195379 connects A-200 (WP-26). A-80 (WP-24) torches require 24-5 connector.
Remote controls301580; 301589; 151086; 043688; 187208; 129337; 242211020; 301582Wireless foot, RFCS-14 HD, RCC-14, RCCS-14, RMS-14, RMLS-14, RHC-14, and wireless hand control paths.

Machine Packages

Stock numberCatalog package
907683 Maxstar 210 power source only
907684 Maxstar 210 DX power source only
907684001 Maxstar 210 DX CE power source only

Compatible Accessories

Compatible TIG Torch Paths

Stick Lead Path

Miller Catalog Accessories

These accessories are placed here only when the Miller catalog names this machine, torch, feeder, or family path. Verify plug style, voltage, package, and serial-specific details before ordering.

PartAccessoryCatalog fitmentSource / path
042418 Dinse-Style Connector Kit Accepts #4 to #1/0 AWG cable. Catalog lists Dinse/Tweco secondary-connection power-source paths. Catalog p. 121
Open support path
042533 Dinse-Style Connector Kit Accepts #4 to #1/0 AWG cable. Catalog lists Dinse/Tweco secondary-connection power-source paths. Catalog p. 121
Open support path
042934 Universal Cart and Cylinder Rack For XMT 400, CST, Maxstar 210/280, and Dynasty 210/300. Catalog p. 121
Open support path
Included / Package Notes

Included With Packages

  • Maxstar 210 series power source includes adjustable shoulder strap, 8 ft power cord with no plug, and two 50 mm Dinse-style connectors
  • Maxstar 210 air-cooled contractor kits add A-150 or A-200 TIG torch, RFCS-14 HD foot control or RCCS-14 fingertip control, stick holder, work clamp, regulator, gas hose, AK2C kit, and TIG torch connector
  • Maxstar 210 water-cooled package path requires external 120 V facility power for Coolmate 1.3 and uses mounting bracket 301661

Process Notes

  • TIG (GTAW)
  • Stick (SMAW)
  • Pulsed TIG

Next Lookup Step

After you identify the machine, open the torch path for TIG cups, collets, gas lenses, or back caps. Open stick accessories for leads, holders, clamps, and connector checks.

Need More Help?

Stick Support

Troubleshooting stays secondary. Start with the machine package, then verify the leads, holder, remote, cooler, or TIG torch path.

Open stick accessories

TIG Support

Many inverter stick machines also run TIG. Use the torch path when the question is cups, collets, gas lenses, back caps, or cooling.

Open Weldcraft TIG torches

Search

Use Find My Part when the machine name, stock number, or accessory part number is known.

Find My Part

Source: Miller Electric 2026 Full-line Catalog, catalog page 62, literature DC/32.1. Additional source: Miller Maxstar 210 Series TIG/Stick Welding Power Source data sheet, issued March 2024, Index No. DC/32.1. This page separates Maxstar 210 Base/DX stock numbers, 120-480 V input, external Coolmate 1.3 power requirement, and W-250/W-280 torch paths from Maxstar 280. Machine specifications and accessory relationships are catalog-backed.