Stick (SMAW) Process Guidance

Washington Alloy Nickel 55 SMAW

Washington Alloy Nickel 55 electrode setup guidance and package options.

Stick (SMAW) Washington Alloy Amazon gated until verified
Washington Alloy Nickel 55 SMAW

Process Notes

Washington Alloy Nickel 55 is formulated for versatile joining and surfacing applications involving cast iron, malleable iron, and ductile iron, as well as for dissimilar metals like mild steel, stainless steel, wrought alloys, or high nickel alloys. With a core wire composition of around 55% nickel and 45% iron, it produces weld deposits that exhibit significantly lower weld shrinkage stress, minimizing the risk of cracking in the weld or heat-affected zones. This product generates strong, ductile weld deposits, even when working with low-grade cast iron that contains high levels of phosphorus or other impurities. Washington Alloy Nickel 55 is particularly effective for welding thicker sections, including motor blocks, housings, machine parts, frames, defective castings, and for rebuilding worn areas. The resulting weld deposits can be machined, and their color closely resembles that of cast iron.

TYPICAL CHEMISTRY : Carbon 0.058 Manganese 1.27

Nickel 55.03 Phosphorus 0.024

Silicon 0.66 Iron Balance

Copper 2.45

Sulfur 0.024

Operating Range

Power: AC/DCEP(DC+) SPECIFICATIONS: AWS A5.15 ENiFe-CI ASME SFA 5.15 ENiFe-CI |

Rod SizeAmpsAmazon link: Needs verification.Shopify
3/32"50-80Amazon link: Needs verification.Shop at ArcWeld Store
1/8"80-120Amazon link: Needs verification.Shop at ArcWeld Store
5/32"110-140Amazon link: Needs verification.Shop at ArcWeld Store
3/16"130-170Amazon link: Needs verification.Shop link unavailable

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Source and Monetization Notes

Setup charts and package options were structured from the existing WSP support page. Amazon candidates are treated as optional monetization metadata only and are not used as compatibility truth.

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What does this part do?

A plasma electrode carries the arc inside the torch. Electrode wear affects arc starting, cut quality, and consumable life.