Course planning page

MIG Welding Fundamentals

Beginner GMAW training support for machine setup, gun identification, drive rolls, wire, gas, and common replacement parts.

Skills Covered

  • Identify MIG machines, guns, liners, tips, nozzles, and diffusers
  • Understand wire feed path basics
  • Match shielding gas starting points to process needs
  • Set voltage and wire feed speed using instructor guidance
  • Use parts diagrams to find common replacement parts

Safety Topics

  • PPE and lens shade selection
  • Shielding gas cylinder handling
  • Wire pinch points and feeder safety
  • Gun heat and nozzle spatter
  • Ventilation and fume awareness
  • Hot work cleanup

Module List

1. MIG Machine and Gun Identification

Machine labels, gun families, contact tips, nozzles, diffusers, liners, and drive rolls.

Coming Soon

2. Wire Feed Path Setup

Spool setup, drive-roll pressure, liner path, contact tip fit, and gun condition checks.

Coming Soon

3. Shielding Gas Basics

Common MIG gas starting points, flowmeter awareness, and leak-check habits.

Coming Soon

4. Flat Beads and Fillet Welds

Gun angle, stickout, travel speed, bead shape, and simple visual inspection.

Coming Soon

5. Common MIG Problems

Birdnesting, burnback, porosity, poor wire feed, and incorrect consumable fit.

Coming Soon

Lab Exercises

  • MIG gun consumable identification lab
  • Wire-feed path inspection checklist
  • Drive-roll and liner matching worksheet
  • Flat bead practice plate
  • Porosity and wire-feed troubleshooting station

Student Workbook, Instructor Guide, and Quiz Bank

MIG Welding Student Workbook

Printable GMAW workbook planned. No pricing, ISBN, or official approval assigned.

Coming Soon

MIG Welding Instructor Guide

Instructor-facing lab setup lists, rubrics, and teaching notes planned.

Coming Soon

MIG Welding Quiz and Test Bank

Question bank planned for local instructor review.

Coming Soon

Related WSP Articles and Tools

MIG Consumables

Related WSP reference for this course.

Open reference

Find My Filler Metal

Related WSP reference for this course.

Open reference

Related Consumables and Parts

MIG Gun Support

Parts and consumable lookup path for classroom support.

Open lookup

MIG Machine Support

Parts and consumable lookup path for classroom support.

Open lookup

Miller MIG Drive Rolls

Parts and consumable lookup path for classroom support.

Open lookup

Buy Options

ResourceTypeStatusNext Step
MIG Welding Student WorkbookStudent workbookComing SoonRequest quote
MIG Welding Instructor GuideInstructor guideComing SoonRequest quote
MIG Welding Quiz and Test BankQuiz/test bankComing SoonRequest quote