Lens Shade Selection And Helmet Parts
Use the shade chart below as a starting point, then open the helmet brand or model page to match the correct cover lens, inside lens, headgear, battery, cartridge, or replacement helmet path.
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Start with the closest match below. Detailed compatibility, parts tables, and troubleshooting stay farther down the page so the first screen stays easy to scan.
Use the shade chart below as a starting point, then open the helmet brand or model page to match the correct cover lens, inside lens, headgear, battery, cartridge, or replacement helmet path.
Use the shade chart below as a starting point, then open the helmet brand or model page to match the correct cover lens, inside lens, headgear, battery, cartridge, or replacement helmet path.
Home > Personal Protection Support Main > Lens Shade Selection
| Operation | Electrode Size | Arc Current |
Minimum Shade |
Suggested Shade |
|---|---|---|---|---|
| Stick Welding | Less than 3mm or 1/8" | Less than 60A | Shade 7 | Shade 8 |
| 3-5 mm or 1/8" to 3/16" | 60-160A | Shade 8 | Shade 10 | |
| 5-8mm or 3/16" to 1/4" | 160-250A | Shade 10 | Shade 12 | |
| More than 8 mm or 1/4" | 250-550A | Shade 11 | Shade 14 | |
| Mig Welding | - | Less than 60A | Shade 7 | Shade 8 |
| - | 60-160A | Shade 10 | Shade 11 | |
| - | 160-250A | Shade 10 | Shade 12 | |
| - | 250-550A | Shade 10 | Shade 14 | |
| Tig Welding | - | Less than 50A | Shade 8 | Shade 10 |
| - | 50-150A | Shade 8 | Shade 12 | |
| - | 150-500A | Shade 10 | Shade 14 | |
| Carbon Arc | Light | Less than 500A | Shade 10 | Shade 12 |
| Arc Cutting | Heavy | 500A + | Shade 11 | Shade 14 |
| Plasma Arc Welding | - | Less than 20A | Shade 6 | Shade 6-8 |
| - | 20-100A | Shade 10 | Shade 12 | |
| - | 100-400A | Shade 10 | Shade 12 | |
| - | 400-800A | Shade 11 | Shade 14 | |
| Plasma Cutting | Light | Less than 300A | Shade 8 | Shade 8 |
| Medium | 300A | Shade 9 | Shade 12 | |
| Heavy | 300-400A | Shade 10 | Shade 14 | |
| Torch Brazing | Shade 3-4 | |||
| Torch Soldering | Shade 2 | |||
| Carbon Arc Welding | Shade 14 | |||
| Plate Thickness | inch | mm | ||
| Gas Welding | ||||
| Light | Under 1/8" | Under 3.2mm | Shade 4-5 | |
| Medium | 1/8" to 1/2" | 3.2mm to 12.7mm | Shade 5-6 | |
| Heavy | Over 1/2" | Over 12.7mm | Shade 6-8 | |
| Oxy-Fuel Cutting | ||||
| Light | Under 1" | under 25mm | Shade 3-4 | |
| Medium | 1-6" | 25 to 150 mm | Shade 4-5 | |
| Heavy | Over 6" | Over 150mm | Shade 5-6 |
Shop tip: helmet flicker often starts with cover lens condition, blocked sensors, weak batteries, or shade setting before cartridge replacement.
The most useful nearby paths, kept short for fast scanning.
A plasma electrode carries the arc inside the torch. Electrode wear affects arc starting, cut quality, and consumable life.