Disclosure: Some product links are affiliate or referral links. As an Amazon Associate, Weld Support Parts earns from qualifying purchases. Other marketplace links may also earn a commission at no extra cost to you.
Learn more .
Home / Hypertherm Plasma Support
Hypertherm plasma support
Hypertherm Plasma Support
Start with the closest match below. Detailed compatibility, parts tables, and troubleshooting stay farther down the page so the first screen stays easy to scan.
Hypertherm Machines
Use this for Powermax and legacy Hypertherm machine pages.
Hypertherm Torches
Use this for Hypertherm torch family and parts breakdown pages.
More detailed support linksOpen this if you want the older detailed lookup area, extra lists, or source content from this page.
Home / Plasma Support / Hypertherm
Hypertherm plasma support
Hypertherm Plasma Support
Start with the Powermax machine, confirm the installed torch, then use the matching breakdown or consumable page. This page keeps machines, torches, consumables, and troubleshooting paths separated so customers do not mix torch families.
Machine model and torch family should be confirmed before ordering electrodes, nozzles, shields, retaining caps, or torch parts.
Step 1 Machine Identify the Powermax model or legacy machine.
Step 2 Torch Confirm hand, machine, long, mini, or robotic torch style.
Step 3 Consumables Use the matching torch family before buying wear parts.
Step 4 Troubleshoot Check air quality, electrode wear, shield fit, and tip condition.
Start Here
Use these four paths for most Hypertherm plasma support requests.
Machine first
Start here when the customer knows the Powermax machine model.
Torch first
Use this when the customer needs to match a machine to the OEM torch family.
Parts breakdowns
Browse Hypertherm torch pages by machine and torch name.
Wear parts
Electrodes, nozzles, shields, swirl rings, and cut-quality troubleshooting.
Powermax Machines
Current and legacy Powermax machine pages with connected torch and consumable routes.
Current machine
Current compact Powermax replacement path for discontinued 30XP users.
Discontinued machine
Discontinued machine page with Duramax LT torch and replacement guidance.
Current machine
SmartSYNC cartridge machine page with compatible torch paths.
Current machine
Powermax65 SYNC machine support page and related SmartSYNC torch paths.
Current machine
Powermax85 SYNC machine support page for heavier cutting setups.
Current machine
Powermax105 SYNC machine support page and compatible accessories.
Current machine
Powermax125 machine support path for high-output plasma cutting.
Legacy machine
Powermax45 XP machine support with Duramax Lock torch routes.
Torch Breakdowns
Torch-specific pages keep consumable diagrams and parts lists with the correct machine family.
Powermax30 AIR
Torch breakdown and standard consumables for Powermax30 AIR.
Powermax30 XP
Torch breakdown with standard, FineCut, and HyAccess consumables.
Powermax45 XP
Primary hand torch breakdown with consumable diagram reference.
Powermax45 XP
Alternate hand torch angle with Duramax Lock consumable diagrams.
Powermax45 XP
Machine torch breakdown with mechanized consumable reference.
Powermax45 legacy
Older Powermax45 hand and machine torch support paths.
Powermax600 legacy
Powermax 600 hand and machine torch breakdowns.
Retrofit
Duramax retrofit torch options for older Powermax 600 paths.
Torch Families and Specialty Systems
Use these when the torch is SmartSYNC, Duramax Hyamp, HyPerformance, XPR, or another mechanized system.
Cartridge system
Hand, long, machine, and robotic SmartSYNC torch pages.
Heavy duty
Hand, long, machine, and robotic Duramax Hyamp torch pages.
Mechanized
HyPerformance, HPRXD, XPR, MAXPRO200, and mechanized torch support.