Miller Aluminum System Lookup

Miller AlumaFeed Aluminum Welding System

AlumaFeed support for XR-AlumaFeed SuitCase feeder, AlumaPower 450 MPa power source, XR push-pull guns, and aluminum MIGRunner package accessories.

Aluminum feeder system Aluminum MIG (GMAW)Aluminum pulsed MIG (GMAW-P)Profile Pulse aluminum welding
Miller AlumaFeed Aluminum Welding System

Compatibility Snapshot

  • Catalog page 9 lists AlumaFeed as a dedicated aluminum system for MIG and synergic pulsed MIG.
  • AlumaFeed system packages include XR-AlumaFeed SuitCase feeder, AlumaPower power source, gun drive rolls, feeder drive rolls, and consumables for .035 and 3/64-inch wire.
  • 1/16-inch consumables are not included in the catalog packages and must be ordered separately.
  • Use XR push-pull gun and feeder drive-roll requirements before ordering aluminum consumables.

Machine Specs

Model Stock numbers Output / speed range Rated output Input power Weight
XR-AlumaFeed SuitCase Feeder 301567 50-900 ipm wire feed speed 400 A at 100% duty cycle; system duty cycle is limited to gun rating 24 VAC, 5 A, 50/60 Hz 31 lb.
AlumaPower 450 MPa 907483, 907484 15-600 A / 10-38 V 450 A at 36.5 VDC, 100% duty cycle 230/460 V or 575 V 122 lb.

AlumaFeed System Packages

Stock number Catalog item Included gun / cooling path Manufacturer UPC check Notes
951842 AlumaFeed 230/460 V stationary package 25 ft. water-cooled XR-Aluma-Pro push-pull MIG gun Not found in uploaded Miller UPC file Includes Coolmate 3; no cart listed in the catalog row.
951840 AlumaFeed 230/460 V MIGRunner package
PKG,ALUMAFEED 450 MIGRUNNER W/25 FT XR ALUMA-PRO A
25 ft. air-cooled XR-Aluma-Pro push-pull MIG gun 715959683494 Includes industrial MIG 4/0 kit with lug connectors and MIGRunner cart.
951867 AlumaFeed 230/460 V MIGRunner package 25 ft. water-cooled XR-Aluma-Pro push-pull MIG gun Not found in uploaded Miller UPC file Includes industrial MIG 4/0 kit with lug connectors, Coolmate 3, and MIGRunner cart.

Compatible Power Sources

Compatible Guns / Torches

Accessories To Check

Part number Accessory Use Manufacturer UPC check
195445 MIGRunner cart
CART,MIGRUNNER (INVERTER)
Catalog page 122 lists this cart for the AlumaFeed system and XMT 400 with single-wire feeders. 715959288323
043007 Coolmate 3
COOLMATE 3 115V,CE
Cooling path listed with water-cooled AlumaFeed package options. 715959177351
043810 Coolant
COOLANT,LOW CONDUCTIVITY SOLD IN MULTI OF 4
Coolant listed with AlumaFeed popular accessories. 715959279529
300390 Industrial MIG 4/0 kit with lug connectors
KIT,INDUSTRIAL MIG 4/0
Package accessory path listed on catalog page 9. 715959384742
247831025 11-conductor extension cable, 25 ft
CABLE,EXTENSION 24 VAC 14 PIN 11C 25 FT
For XR-AlumaFeed SuitCase and 74 MPa Plus feeders. 715959560436
247831050 11-conductor extension cable, 50 ft
CABLE,EXTENSION 24 VAC 14 PIN 11C 50 FT
For XR-AlumaFeed SuitCase and 74 MPa Plus feeders. 715959560443
247831080 11-conductor extension cable, 80 ft
CABLE,EXTENSION 24 VAC 14 PIN 11C 80 FT
For XR-AlumaFeed SuitCase and 74 MPa Plus feeders. 715959561525
230708 1/16-inch gun wire kit
KIT,IDLER ROLL 1/16(.062) (XR-ALUMA-PRO GUN)
Required for 1/16-inch aluminum wire. 715959375467
268850 1/16-inch control box drive roll kit
KIT,DRIVE ROLL POLISHED XR 1/16 AL
Required for 1/16-inch aluminum wire at the feeder/control-box path. 715959614122

Related Lookup Pages

Miller Catalog Accessories

These accessories are placed here only when the Miller catalog names this machine, torch, feeder, or family path. Verify plug style, voltage, package, and serial-specific details before ordering.

PartAccessoryCatalog fitmentSource / path
195461 Coolant Flow Switch Water-cooled guns; verifies coolant flow before welding. Catalog p. 121
Open support path
043008 Coolmate 3 240 V 3-gallon cooler for water-cooled torches up to 500 amps. Catalog p. 123
Open support path
042288 Coolmate 4 Industrial 4-gallon cooler for water-cooled torches up to 600 amps. Catalog p. 123
Open support path
043809 Aluminum-Protecting Coolant Primarily for push-pull guns where aluminum is in the coolant path/circuit and high frequency is not used. Catalog p. 123
Open support path
Need More Help?

Wire Feed Problems

Use troubleshooting only after confirming the feeder model, power-source path, gun, wire size, and drive rolls.

Open wire feed troubleshooting

Find My Part

Search by feeder stock number, gun family, drive roll, or power-source model when the setup is not clear.

Open Find My Part

Source: Miller Electric 2026 Full-Line Catalog, catalog pages 9, 28, 122, 123, 125, 130. Manufacturer UPC checks come from the uploaded Miller product/UPC file and are shown for verification only. No Amazon links were generated from this data.