Applications
- General manufacturing
- General fabrication
- Structural steel fabrication
- Transportation
- Sheet metal fabrication
- Light-gauge tube and sheet
Dedicated Deltaweld 500 support for heavy industrial MIG, flux-cored, air carbon arc gouging, Intellx MIGRunner packages, ArcConnect feeder paths, and XR Plus push-pull aluminum gun options.
Use the stock number to confirm input voltage, 14-pin, meters, and Insight requirements before ordering feeders or package accessories.
| Stock number | Input power | Configuration |
|---|---|---|
| 907785 | 208/230/460 V | ArcConnect and meters |
| 907785001 | 208/230/460 V | ArcConnect, meters, and 14-pin receptacle |
| 907785002 | 208/230/460 V | ArcConnect, meters, and Insight |
| 907785003 | 208/230/460 V | ArcConnect, meters, 14-pin receptacle, and Insight |
| 907786 | 575 V | ArcConnect and meters |
| 907786001 | 575 V | ArcConnect, meters, and 14-pin receptacle |
| 907786002 | 575 V | ArcConnect, meters, and Insight |
| 907786003 | 575 V | ArcConnect, meters, 14-pin receptacle, and Insight |
| Feeder path | Best fit | Process notes |
|---|---|---|
| Intellx Basic | Deltaweld 500 MIGRunner systems and standard MIG / flux-cored work | Arc control with fewer parameter adjustments |
| Intellx Pro | MIGRunner systems that need EZ-Set, Accu-Pulse, memory buttons, and steel/stainless programs | Accu-Pulse is available with Intellx Pro and Elite feeders |
| Intellx Elite | Expanded weld programs, Profile Pulse, XR Plus push-pull guns, and advanced pulse paths | Versa-Pulse, high-deposition MIG, RMD, and XR Plus push-pull compatibility require the Elite path |
| 14-pin legacy feeder path | Older Miller wire feeder setups when the Deltaweld 500 stock number includes 14-pin | Verify the exact feeder, cable, and process limits before ordering |
The data sheet limits XR Plus push-pull guns to Intellx Elite feeder, Intellx Elite ROI / remote wire drive, or Intellx Elite Swingarc paths.
| Gun family | Stock numbers | Notes |
|---|---|---|
| XR-Aluma-Pro Plus air-cooled | 301575 (15 ft), 301574 (25 ft), 301739 (35 ft) | 300 A at 100% duty cycle; aluminum wire path |
| XR-Aluma-Pro Plus water-cooled | 301576 (15 ft), 301577 (25 ft), 301740 (35 ft) | 400 A at 100% duty cycle; requires gun wire kit 230708 for 1/16 in wire |
| XR-Pistol Plus air-cooled | 300753 (15 ft), 300754 (25 ft) | 200 A at 100% duty cycle / 250 A at 60% duty cycle |
| XR-Pistol Plus water-cooled | 300757 (25 ft) | 400 A at 100% duty cycle; requires gun wire kit 230708 for 1/16 in wire |
| Model | Stock numbers | Output / speed range | Rated output | Input power | Weight |
|---|---|---|---|---|---|
| Deltaweld 500 | 907785, 907785001, 907785002, 907785003, 907786, 907786001, 907786002, 907786003 | 30-650 A / 10-44 V | MIG: 500 A at 39 VDC, 100%; 575 A at 42.75 VDC, 60%; 650 A at 44 VDC, 25%. Gouge: 500 A at 40 VDC, 100% | 208/230/460 V or 575 V, 3-phase | 145 lb. (65.8 kg) |
| Stock number | Catalog item | Included feeder / gun path | Manufacturer UPC check | Notes |
|---|---|---|---|---|
| 951000147 | Deltaweld 500 MIGRunner with Single-Wire Intellx Basic PKG,DELTAWELD 500 230/460 MIGRUNNER W/INTELLX |
Single-wire Intellx Basic feeder with Bernard BTB Gun 400 A | 715959717946 | Includes Deltaweld 500 power source 907785 and AccuLock consumables. |
| 951000148 | Deltaweld 500 MIGRunner with Dual-Wire Intellx Basic PKG,DELTAWELD 500 MIGRUNNER W/DUAL INTELLX |
Dual-wire Intellx Basic feeder with two Bernard BTB Gun 400 A guns | 715959717953 | Includes Deltaweld 500 power source 907785 and AccuLock consumables. |
| 951000149 | Deltaweld 500 MIGRunner with Single-Wire Intellx Pro PKG,DELTAWELD 500 230/460 MIGRUNNER W/INTELLX PRO |
Single-wire Intellx Pro feeder with Bernard BTB Gun 400 A | 715959717960 | 208/230/460 V package with Deltaweld 500 power source 907785. |
| 951000150 | Deltaweld 500 MIGRunner with Insight and Single-Wire Intellx Pro PKG,DELTAWELD 500 MIGRNR W/INTELLX PRO &INSITE COR |
Single-wire Intellx Pro feeder with Bernard BTB Gun 400 A | 715959717977 | 208/230/460 V package with Deltaweld 500 power source 907785002 and Insight Centerpoint Basic mode. |
| 951000151 | Deltaweld 500 MIGRunner with Dual-Wire Intellx Pro PKG,DELTAWELD 500 MIGRUNNER W/DUAL INTELLX PRO |
Dual-wire Intellx Pro feeder with two Bernard BTB Gun 400 A guns | 715959717984 | 208/230/460 V package with Deltaweld 500 power source 907785. |
| 951000152 | Deltaweld 500 MIGRunner with Single-Wire Intellx Elite PKG,DELTAWELD 500 MIGRUNNER W/INTELLX ELITE |
Single-wire Intellx Elite feeder with Bernard BTB Gun 400 A | 715959717991 | 208/230/460 V package with Deltaweld 500 power source 907785. |
| 951000153 | Deltaweld 500 MIGRunner with Insight and Single-Wire Intellx Elite PKG,DELTAWELD 500 MIGRNR W/INTELLX ELITE & INSIGHT |
Single-wire Intellx Elite feeder with Bernard BTB Gun 400 A | 715959718004 | 208/230/460 V package with Deltaweld 500 power source 907785002 and Insight Centerpoint Basic mode. |
| 951000154 | Deltaweld 500 MIGRunner with Dual-Wire Intellx Elite PKG,DELTAWELD 500 MIGRUNNER W/INTELLX ELITE DUAL |
Dual-wire Intellx Elite feeder with two Bernard BTB Gun 400 A guns | 715959718011 | 208/230/460 V package with Deltaweld 500 power source 907785. |
| 907898 | Deltaweld 500 with Insight, Running Gear, and Cart Accessory Kit DELTAWELD 500 RUNNING GEAR W/ACCY KIT &INSIGHT COR |
No wire feeder or MIG gun included | 715959717823 | Order dual-wire accessory kit 301579 when pairing with a dual-wire feeder. |
| 951000155 | Deltaweld 500 575 V MIGRunner with Single-Wire Intellx Pro PKG,DELTAWELD 500 575V MIGRUNNER W/INTELLX PRO |
Single-wire Intellx Pro feeder with Bernard BTB Gun 400 A | 715959718028 | 575 V package with Deltaweld 500 power source 907786. |
| 951000156 | Deltaweld 500 575 V MIGRunner with Insight and Single-Wire Intellx Pro PKG,DELTAWELD 500 575V MIGRNR W/INTELLX PRO&INSITE |
Single-wire Intellx Pro feeder with Bernard BTB Gun 400 A | 715959718035 | 575 V package with Deltaweld 500 power source 907786002 and Insight Centerpoint Basic mode. |
| 951000157 | Deltaweld 500 575 V MIGRunner with Single-Wire Intellx Elite PKG,DELTAWELD 500 575V MIGRUNNER INTELLX ELITE |
Single-wire Intellx Elite feeder with Bernard BTB Gun 400 A | 715959718042 | 575 V package with Deltaweld 500 power source 907786. |
| 951000158 | Deltaweld 500 575 V MIGRunner with Insight and Single-Wire Intellx Elite PKG,DELTAWELD 500 575V MIGRNR INTELLX ELITE&INSITE |
Single-wire Intellx Elite feeder with Bernard BTB Gun 400 A | 715959718059 | 575 V package with Deltaweld 500 power source 907786002 and Insight Centerpoint Basic mode. |
| 951000159 | Deltaweld 500 575 V MIGRunner with Dual-Wire Intellx Elite PKG,DELTAWELD 500 575 MIGRUNNER INTELLX ELITE DUAL |
Dual-wire Intellx Elite feeder with two Bernard BTB Gun 400 A guns | 715959718066 | 575 V package with Deltaweld 500 power source 907786. |
| 907900 | Deltaweld 500 575 V with Insight, Running Gear, and Cart Accessory Kit DELTAWELD 500 575V RUNNING GEAR W/ACCY KIT&INSIGHT |
No wire feeder or MIG gun included | 715959717847 | Order dual-wire accessory kit 301579 when pairing with a dual-wire feeder. |
Primary ArcConnect feeder path for Deltaweld 500 MIGRunner systems.
Open support pageUse Deltaweld 500 stock numbers with 14-pin receptacle for this legacy feeder path.
Open support pageCatalog-listed Deltaweld 350/500 with 14-pin path; pulse MIG is not available on this feeder path.
Open support pageIncluded with Deltaweld 500 Intellx MIGRunner packages.
Open support pageCompatible only through Intellx Elite feeder, ROI / remote wire drive, or Elite Swingarc paths.
Open support pageCompatible only through Intellx Elite feeder, ROI / remote wire drive, or Elite Swingarc paths.
Open support page| Part number | Accessory | Use | Manufacturer UPC check | Buy / support |
|---|---|---|---|---|
| 301758 | Industrial cart INDUSTRIAL RUNNING GEAR/CYLINDER RACK |
For Deltaweld 350/500/600; industrial cooler integrates into the bottom of the cart. | 715959717755 | Buy link unavailable. |
| 301838 | Feeder swivel kit KIT,INDUSTRIAL HANDLE/FEEDER SWIVEL |
Required to add handle, MIG gun holder, cable management, and gas cylinder support to top-mounted feeders. | 715959717779 | Buy link unavailable. |
| 301528 | Cart accessory kit DELTAWELD 350/500 CART ACCESSORY KIT |
Single-wire feeder kit for industrial cart with regulator, gas hose, 4/0 feeder weld cable, work cable, and 9 ft ArcConnect cable. | 715959669320 | Buy link unavailable. |
| 301579 | Dual-wire cart accessory add-on kit DELTAWELD 350/500 DUAL CART ACCESSORY KIT |
Order with 301528 for dual-wire feeder setups. | 715959679084 | Buy link unavailable. |
| 301759 | Industrial water cooler INDUSTRIAL WATER COOLER |
2.5 gallon 115 V cooler for water-cooled torches; slides into the bottom of the industrial cart. | 715959717762 | Buy link unavailable. |
| 301529 | Stationary handle kit DELTAWELD 350 STATIONARY HANDLE KIT |
Allows easier movement and portability; not compatible with feeder swivel kit. | 715959669955 | Buy link unavailable. |
| 280471009 | ArcConnect control/motor cable, 9 ft ARCCONNECT CONTROL CABLE 9FT |
Connects Deltaweld 500 power source directly to feeder or remote operator interface. | 715959668712 | Buy link unavailable. |
| 280471015 | ArcConnect control/motor cable, 15 ft ARCCONNECT CONTROL CABLE 15FT |
Connects Deltaweld 500 power source directly to feeder or remote operator interface. | 715959668750 | Buy link unavailable. |
| 280471025 | ArcConnect control/motor cable, 25 ft ARCCONNECT CONTROL CABLE 25FT |
Connects Deltaweld 500 power source directly to feeder or remote operator interface. | 715959668743 | Buy link unavailable. |
| 300461 | Work sense lead, 25 ft WORK SENSE LEAD, PIPEWORX, 25 FT |
Provides accurate voltage feedback when connected from feeder to workpiece. | 715959392709 | Buy link unavailable. |
| 300462 | Work sense lead, 50 ft WORK SENSE LEAD, PIPEWORX, 50 FT |
Provides accurate voltage feedback when connected from feeder to workpiece. | 715959392716 | Buy link unavailable. |
| 081543 | Coolant fitting FTG,COOLANT |
5/8-18 UNF-2B left-hand thread fitting for coolant system setup. | 715959084956 | Buy link unavailable. |
| 043809 | Miller coolant COOLANT,ALUMINUM PROTECTING SOLD IN MULTI OF 4 |
Coolant for compatible Miller water-cooled systems. | 715959279512 | Buy link unavailable. |
Dedicated Deltaweld 600 support for 600 amp heavy industrial MIG, flux-cored, air carbon arc gouging, ArcConnect/14-pin power-source configuration, Intellx feeders, and XR Plus push-pull gun paths.
Open support pageDedicated Deltaweld 350 support for heavy industrial MIG, flux-cored, Intellx MIGRunner packages, ArcConnect feeder paths, and XR Plus push-pull aluminum gun options.
Open support pageDeltaweld 350 and 500 support for heavy industrial MIG, flux-cored, Intellx feeder packages, and compatible bench feeder paths.
Open support pageRelated Miller wire feeder support path.
Open support pageIntellx Basic, Pro, Elite, and Swingarc feeder path for Deltaweld 350/500 and XMT 400 shop systems.
Open support page20 Series Basic and Digital bench feeder path for heavy industrial MIG and flux-cored work with CV/DC power sources.
Open support pageS-74 MPa Plus and D-74 MPa Plus feeder path for heavy industrial MIG, flux-cored, pulsed MIG, and aluminum push-pull systems.
Open support pageDrive roll lookup for Miller MIG and feeder setups.
Open support pageUse troubleshooting only after confirming the feeder model, power-source path, gun, wire size, and drive rolls.
Search by feeder stock number, gun family, drive roll, or power-source model when the setup is not clear.