Miller Power Source Lookup

Miller Deltaweld 500 Power Source

Dedicated Deltaweld 500 support for heavy industrial MIG, flux-cored, air carbon arc gouging, Intellx MIGRunner packages, ArcConnect feeder paths, and XR Plus push-pull aluminum gun options.

Power source MIG (GMAW)Flux-cored (FCAW)Accu-Pulse with Intellx Pro / EliteVersa-Pulse, HD MIG, and RMD with Intellx EliteAir carbon arc gouging (CAC-A)
Miller Deltaweld 500 Power Source

Spec Sheet Quick Specs

Applications

  • General manufacturing
  • General fabrication
  • Structural steel fabrication
  • Transportation
  • Sheet metal fabrication
  • Light-gauge tube and sheet

Input And Output

  • 208/230/460 V or 575 V, 3-phase, 60 Hz
  • 500 A at 100% duty cycle
  • 30-650 A, 10-44 V output range
  • 115 V auxiliary power standard

Feeder Platform

  • Intellx Basic for simplified arc control
  • Intellx Pro adds EZ-Set, Accu-Pulse, memory buttons, and steel/stainless programs
  • Intellx Elite adds expanded weld programs, on-demand graphics, XR Plus push-pull compatibility, and advanced pulse paths

Deltaweld 500 Power Source Stock Numbers

Use the stock number to confirm input voltage, 14-pin, meters, and Insight requirements before ordering feeders or package accessories.

Stock numberInput powerConfiguration
907785208/230/460 VArcConnect and meters
907785001208/230/460 VArcConnect, meters, and 14-pin receptacle
907785002208/230/460 VArcConnect, meters, and Insight
907785003208/230/460 VArcConnect, meters, 14-pin receptacle, and Insight
907786575 VArcConnect and meters
907786001575 VArcConnect, meters, and 14-pin receptacle
907786002575 VArcConnect, meters, and Insight
907786003575 VArcConnect, meters, 14-pin receptacle, and Insight

Feeder And Process Matching

Feeder pathBest fitProcess notes
Intellx BasicDeltaweld 500 MIGRunner systems and standard MIG / flux-cored workArc control with fewer parameter adjustments
Intellx ProMIGRunner systems that need EZ-Set, Accu-Pulse, memory buttons, and steel/stainless programsAccu-Pulse is available with Intellx Pro and Elite feeders
Intellx EliteExpanded weld programs, Profile Pulse, XR Plus push-pull guns, and advanced pulse pathsVersa-Pulse, high-deposition MIG, RMD, and XR Plus push-pull compatibility require the Elite path
14-pin legacy feeder pathOlder Miller wire feeder setups when the Deltaweld 500 stock number includes 14-pinVerify the exact feeder, cable, and process limits before ordering

MIGRunner Package Contents

  • MIGRunner packages include the Deltaweld 500 power source with factory-installed industrial cart and stowaway dual-cylinder rack.
  • Packages include single- or dual-wire Intellx feeders and 15 ft Bernard BTB Gun 400 A with AccuLock consumables.
  • Packages include feeder swivel kit, gas regulator and hose, 4/0 feeder weld cable, work cable with 600 A C-clamp, 9 ft ArcConnect control/motor cable, drive rolls, and quick-setup guide.
  • 575 V package rows are listed separately on the ordering page for Intellx Pro and Intellx Elite paths.

XR Plus Push-Pull Paths

The data sheet limits XR Plus push-pull guns to Intellx Elite feeder, Intellx Elite ROI / remote wire drive, or Intellx Elite Swingarc paths.

Gun familyStock numbersNotes
XR-Aluma-Pro Plus air-cooled301575 (15 ft), 301574 (25 ft), 301739 (35 ft)300 A at 100% duty cycle; aluminum wire path
XR-Aluma-Pro Plus water-cooled301576 (15 ft), 301577 (25 ft), 301740 (35 ft)400 A at 100% duty cycle; requires gun wire kit 230708 for 1/16 in wire
XR-Pistol Plus air-cooled300753 (15 ft), 300754 (25 ft)200 A at 100% duty cycle / 250 A at 60% duty cycle
XR-Pistol Plus water-cooled300757 (25 ft)400 A at 100% duty cycle; requires gun wire kit 230708 for 1/16 in wire

Gouge Support

Air Carbon Arc

  • Dedicated constant-current gouge mode
  • 30-650 A gouge range
  • 500 A at 40 VDC, 100% duty cycle

Compatibility Snapshot

  • The April 2026 data sheet separates Deltaweld 500 MIGRunner package rows from the Deltaweld 600 configurable power-source rows.
  • Deltaweld 500 models include ArcConnect and meters; selected stock numbers add 14-pin receptacle and/or Insight.
  • Accu-Pulse requires Intellx Pro or Intellx Elite feeders; Versa-Pulse, high-deposition MIG, RMD, and XR Plus push-pull gun compatibility require Intellx Elite.
  • XR Plus push-pull guns are only compatible with Intellx Elite feeder, Intellx Elite ROI / remote wire drive, or Intellx Elite Swingarc boom-mounted feeder.
  • Use the exact package or power-source stock number before ordering 14-pin, ArcConnect, Insight, cooler, cart, or dual-wire accessory parts.

Machine Specs

Model Stock numbers Output / speed range Rated output Input power Weight
Deltaweld 500 907785, 907785001, 907785002, 907785003, 907786, 907786001, 907786002, 907786003 30-650 A / 10-44 V MIG: 500 A at 39 VDC, 100%; 575 A at 42.75 VDC, 60%; 650 A at 44 VDC, 25%. Gouge: 500 A at 40 VDC, 100% 208/230/460 V or 575 V, 3-phase 145 lb. (65.8 kg)

Deltaweld 500 MIGRunner Package Paths

Stock number Catalog item Included feeder / gun path Manufacturer UPC check Notes
951000147 Deltaweld 500 MIGRunner with Single-Wire Intellx Basic
PKG,DELTAWELD 500 230/460 MIGRUNNER W/INTELLX
Single-wire Intellx Basic feeder with Bernard BTB Gun 400 A 715959717946 Includes Deltaweld 500 power source 907785 and AccuLock consumables.
951000148 Deltaweld 500 MIGRunner with Dual-Wire Intellx Basic
PKG,DELTAWELD 500 MIGRUNNER W/DUAL INTELLX
Dual-wire Intellx Basic feeder with two Bernard BTB Gun 400 A guns 715959717953 Includes Deltaweld 500 power source 907785 and AccuLock consumables.
951000149 Deltaweld 500 MIGRunner with Single-Wire Intellx Pro
PKG,DELTAWELD 500 230/460 MIGRUNNER W/INTELLX PRO
Single-wire Intellx Pro feeder with Bernard BTB Gun 400 A 715959717960 208/230/460 V package with Deltaweld 500 power source 907785.
951000150 Deltaweld 500 MIGRunner with Insight and Single-Wire Intellx Pro
PKG,DELTAWELD 500 MIGRNR W/INTELLX PRO &INSITE COR
Single-wire Intellx Pro feeder with Bernard BTB Gun 400 A 715959717977 208/230/460 V package with Deltaweld 500 power source 907785002 and Insight Centerpoint Basic mode.
951000151 Deltaweld 500 MIGRunner with Dual-Wire Intellx Pro
PKG,DELTAWELD 500 MIGRUNNER W/DUAL INTELLX PRO
Dual-wire Intellx Pro feeder with two Bernard BTB Gun 400 A guns 715959717984 208/230/460 V package with Deltaweld 500 power source 907785.
951000152 Deltaweld 500 MIGRunner with Single-Wire Intellx Elite
PKG,DELTAWELD 500 MIGRUNNER W/INTELLX ELITE
Single-wire Intellx Elite feeder with Bernard BTB Gun 400 A 715959717991 208/230/460 V package with Deltaweld 500 power source 907785.
951000153 Deltaweld 500 MIGRunner with Insight and Single-Wire Intellx Elite
PKG,DELTAWELD 500 MIGRNR W/INTELLX ELITE & INSIGHT
Single-wire Intellx Elite feeder with Bernard BTB Gun 400 A 715959718004 208/230/460 V package with Deltaweld 500 power source 907785002 and Insight Centerpoint Basic mode.
951000154 Deltaweld 500 MIGRunner with Dual-Wire Intellx Elite
PKG,DELTAWELD 500 MIGRUNNER W/INTELLX ELITE DUAL
Dual-wire Intellx Elite feeder with two Bernard BTB Gun 400 A guns 715959718011 208/230/460 V package with Deltaweld 500 power source 907785.
907898 Deltaweld 500 with Insight, Running Gear, and Cart Accessory Kit
DELTAWELD 500 RUNNING GEAR W/ACCY KIT &INSIGHT COR
No wire feeder or MIG gun included 715959717823 Order dual-wire accessory kit 301579 when pairing with a dual-wire feeder.
951000155 Deltaweld 500 575 V MIGRunner with Single-Wire Intellx Pro
PKG,DELTAWELD 500 575V MIGRUNNER W/INTELLX PRO
Single-wire Intellx Pro feeder with Bernard BTB Gun 400 A 715959718028 575 V package with Deltaweld 500 power source 907786.
951000156 Deltaweld 500 575 V MIGRunner with Insight and Single-Wire Intellx Pro
PKG,DELTAWELD 500 575V MIGRNR W/INTELLX PRO&INSITE
Single-wire Intellx Pro feeder with Bernard BTB Gun 400 A 715959718035 575 V package with Deltaweld 500 power source 907786002 and Insight Centerpoint Basic mode.
951000157 Deltaweld 500 575 V MIGRunner with Single-Wire Intellx Elite
PKG,DELTAWELD 500 575V MIGRUNNER INTELLX ELITE
Single-wire Intellx Elite feeder with Bernard BTB Gun 400 A 715959718042 575 V package with Deltaweld 500 power source 907786.
951000158 Deltaweld 500 575 V MIGRunner with Insight and Single-Wire Intellx Elite
PKG,DELTAWELD 500 575V MIGRNR INTELLX ELITE&INSITE
Single-wire Intellx Elite feeder with Bernard BTB Gun 400 A 715959718059 575 V package with Deltaweld 500 power source 907786002 and Insight Centerpoint Basic mode.
951000159 Deltaweld 500 575 V MIGRunner with Dual-Wire Intellx Elite
PKG,DELTAWELD 500 575 MIGRUNNER INTELLX ELITE DUAL
Dual-wire Intellx Elite feeder with two Bernard BTB Gun 400 A guns 715959718066 575 V package with Deltaweld 500 power source 907786.
907900 Deltaweld 500 575 V with Insight, Running Gear, and Cart Accessory Kit
DELTAWELD 500 575V RUNNING GEAR W/ACCY KIT&INSIGHT
No wire feeder or MIG gun included 715959717847 Order dual-wire accessory kit 301579 when pairing with a dual-wire feeder.

Compatible Feeders

Compatible Guns / Torches

Accessories To Check

Part number Accessory Use Manufacturer UPC check Buy / support
301758 Industrial cart
INDUSTRIAL RUNNING GEAR/CYLINDER RACK
For Deltaweld 350/500/600; industrial cooler integrates into the bottom of the cart. 715959717755 Buy link unavailable.
301838 Feeder swivel kit
KIT,INDUSTRIAL HANDLE/FEEDER SWIVEL
Required to add handle, MIG gun holder, cable management, and gas cylinder support to top-mounted feeders. 715959717779 Buy link unavailable.
301528 Cart accessory kit
DELTAWELD 350/500 CART ACCESSORY KIT
Single-wire feeder kit for industrial cart with regulator, gas hose, 4/0 feeder weld cable, work cable, and 9 ft ArcConnect cable. 715959669320 Buy link unavailable.
301579 Dual-wire cart accessory add-on kit
DELTAWELD 350/500 DUAL CART ACCESSORY KIT
Order with 301528 for dual-wire feeder setups. 715959679084 Buy link unavailable.
301759 Industrial water cooler
INDUSTRIAL WATER COOLER
2.5 gallon 115 V cooler for water-cooled torches; slides into the bottom of the industrial cart. 715959717762 Buy link unavailable.
301529 Stationary handle kit
DELTAWELD 350 STATIONARY HANDLE KIT
Allows easier movement and portability; not compatible with feeder swivel kit. 715959669955 Buy link unavailable.
280471009 ArcConnect control/motor cable, 9 ft
ARCCONNECT CONTROL CABLE 9FT
Connects Deltaweld 500 power source directly to feeder or remote operator interface. 715959668712 Buy link unavailable.
280471015 ArcConnect control/motor cable, 15 ft
ARCCONNECT CONTROL CABLE 15FT
Connects Deltaweld 500 power source directly to feeder or remote operator interface. 715959668750 Buy link unavailable.
280471025 ArcConnect control/motor cable, 25 ft
ARCCONNECT CONTROL CABLE 25FT
Connects Deltaweld 500 power source directly to feeder or remote operator interface. 715959668743 Buy link unavailable.
300461 Work sense lead, 25 ft
WORK SENSE LEAD, PIPEWORX, 25 FT
Provides accurate voltage feedback when connected from feeder to workpiece. 715959392709 Buy link unavailable.
300462 Work sense lead, 50 ft
WORK SENSE LEAD, PIPEWORX, 50 FT
Provides accurate voltage feedback when connected from feeder to workpiece. 715959392716 Buy link unavailable.
081543 Coolant fitting
FTG,COOLANT
5/8-18 UNF-2B left-hand thread fitting for coolant system setup. 715959084956 Buy link unavailable.
043809 Miller coolant
COOLANT,ALUMINUM PROTECTING SOLD IN MULTI OF 4
Coolant for compatible Miller water-cooled systems. 715959279512 Buy link unavailable.

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Source: Miller Electric 2026 Full-Line Catalog, catalog pages 10, 16, 17, 18, 19, 122. Additional source: Miller Deltaweld 500/600 Systems MIG Welding System data sheet, issued April 2026, Index No. DC/16.8. Manufacturer UPC checks come from the uploaded Miller product/UPC file and are shown for verification only. Purchase placeholders are shown where no support page exists.